Did you know that well over 300 cheese factories were built in Green County — most of them between the last half of the 20th century until the mid-21st century? Or that today there are but 12 cheese factories in that county?
Did you know that many, probably most of them, made Swiss (Emmanthaller) cheese wheels weighing about 200 pounds each? Or, that today there is but one factory making that form of cheese in Green county (and the whole United States)?
Did you know that in 1949, the 80th anniversary of cheesemaking in Green county, there were 11 cheese factories making Limburger in that county? Or that today there is but one factory in Green county (and the U.S.) making Limburger?
A final question: how was it possible for a 150-pound cheesemaker to turn over a 200-pound Swiss cheese wheel several times a day and finally put it on a shelf?
If you ever visited the National Historic Cheesemaking Center in Monroe, you might know the answers and have an inkling of what was involved in "the era that was that will never be again."
Last Saturday, three Wisconsin Master Cheesemakers, Steve Stettler (Decatur Dairy), Dave Buholzer (Klondike Cheese) and Gary Grossen (Pleasant Hill Cheese and UW-Madison Center for Dairy Research) made a 90-pound wheel of Swiss cheese the way it was done a hundred years ago, and they did it in a cheese factory that dates to at least 1902.
That old cheese factory was used by Swiss immigrants and farmers Alfred and Anna Imobersteg family in Stephenson county, IL, to make Swiss, brick and Limburger cheese from milk produced by their own cows and those of their neighbors until 1917. It then became sort of "lost" in a building that was used for storage as a workshop and laundry room, but the cheesemaking equipment remained intact.
For many years — 92 years actually — the cheese factory "slept" on the farm now owned and still farmed by the Imobersteg's son, Arnold, until early 2009 when Mary Ann Hanna, a director of the NHCC, heard about it.
In short order: The Center directors visited the old building and were overwhelmed by this historic gem; Arnold offered them the building and contents; in June 2010, the old building was moved to Monroe and restored; and in October, cheese was again made in the old factory.
Every second Saturday in June, a wheel of Swiss cheese is made with the public invited to view and participate, as they did last Saturday.
The labor intensive project — ask the three cheesemakers — began about 9 a.m. with some thousand pounds of milk poured into the original copper kettle: Some three hours later, after the milk was heated, curd was formed, cut and removed from the 120-degree whey by using a dipping cloth (bare armed), it was moved to a round form, pressed and turned several times.
The 90-pound wheel was then taken to Edelweiss Creamery in Monticello for brining and curing and later will sampled by someone (hopefully, I can be one of the eaters).
Although cheese is made only that one day a year, the Imobersteg factory is open and on display for visitors who can use their imagination and marvel at the ingenious display of devices used to move cheese from kettle to press.
Two of the interested spectators were Ivan and Marlene Gobeli who made cheese at the now-closed Franklin Cheese Factory, southwest of Monroe. Ivan worked as an employee for five years from 1957-1962 before serving as cheesemaker until 2003.
Note - Franklin was a cooperative cheese factory, with the dairy farmers owning the land and building and providing the milk and the cheesemaker owning the equipment and making and marketing the cheese.
Ivan remembered washing Swiss wheels, which meant moving 100- to 200-pound wheels twice — that's lifting 40,000 pounds — before breakfast, twice a week.
"The top shelves were 9 feet off the floor," Ivan said. "We stood on a table about 4 feet high that was built with wheels on one end, like a big wheelbarrow. The cheese was on the shelf for seven to eight weeks."
Can we even imagine that?
He said they made 13 wheels of Swiss a day during the flush season with eleven total employees at most. Ivan pointed out that his wife Marlene was as good a cheesemaker as anyone, but "she didn't wash and lift the wheels."
Swiss cheesemaking at Franklin ended in the late 1960s as the factory moved to Muenster and other soft varieties.
The factory closed in 2009 and, like so many cheese factories across the state, is now a residence.
You can relive the history of Wisconsin cheesemaking at the National Historic Cheesemaking Center, a not-to-be-missed attraction that has a history of its own.
The idea for a cheese history center goes back to the 1970s when Larry Lindgren, Green County tourism director, and John Bussman, a cheesemaker who demonstrated cheesemaking at Monroe's Cheese Days, were concerned about losing the history, tools and people of early cheesemaking.
After a failed start in the mid 1970s to set up a Cheese Hall of Fame, the twosome eventually gathered support, some financing, a working partnership with Historic Monroe and an opportunity to buy the closed Monroe railroad depot that had to be relocated, for $1.
In April 1993, the old depot was moved, renovated and opened to the public in July 1995. The long discussed dream had come true!
In 2008, the Historic Cheesemaking Center added the word "National" to its name and "aspires to become a repository of cheesemaking artifacts, reference materials and cheesemaking stories from all of the U.S. ... and seeks to preserve "an era that was and will never be again."
While those aims are ongoing, the NHCC is well on its way and is a destination that should be visited by everyone with even a bit of interest in the history of cheesemaking and its people.
To learn about the people who worked so hard and how they produced such good products for so many eaters who consume about 35 pounds per person. Wisconsin's 124 cheese factories produce 2.8 billion pounds of cheese, nearly 26 percent of the U.S. total.
Cheesemaking as it was done decades ago, and still is in a few factories in the state today, was hard work, but as cheesemakers will tell you, it was satisfying to see milk move from a can or bulk truck to a finished product and know it was the result of science and their skills.
The small cheese factory is ever more rare, and the large automated operations are generally not open for visitors. However, you can relive the past at the NHCC and by ordering the new book (with 103 photos of mostly now-closed factories), "Cheese Country, A History Of The Dairy and Cheese Industry of Green County." Go to www.nationalhistoriccheesemakingcenter.org or call 608-325-4636 for full information and to order the book.
Make plans, visit and enjoy.